After a littler thinking I decided to put a nice button head bolt in - absolutely no function at all but it hides the mistake well. Some pics:
I can see the mistake above - I've filled in right the way along to the center line and then drilled the corners, at least I spotted it in time before dremeling out the blank! That would have been harder to fix.
The slots cut out and the offending hole:
The plastic "plenum" is then glued in place on the rear and left overnight to go off.
Finished result on the car:
Controls wired in and tested, looking nice and neat:
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